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Welding Electrodes & Wires
Approved by U.S. Department of Labor "Essentially Similar" to Form LSB-005-4
- SECTION I - FLUX COATED, FLUX CORED AND SOLID WIRE WELDING ELECTRODES
- SECTION II - HAZARDOUS INGREDIENTS
| Product |
Nickel |
Fluorides |
Graphite |
Iron |
Manganese |
Molybdenum |
Silicon |
Titanium |
Zircon |
Chromium |
Carbonates |
| Manganese XL |
5-10 |
|
|
|
38-52 |
|
9-15 |
6-12 |
|
12-18 |
15-20 |
| Build-Up |
2-3 |
2-6 |
|
24-34 |
9-12 |
0.5-1 |
12-15 |
18-26 |
|
3-6 |
14-20 |
| Universal Hard Face |
|
|
8-12 |
15-25 |
2-5 |
1-3 |
9-15 |
|
14-20 |
28-40 |
|
| Ultra-Hard 60 |
|
|
8-12 |
8-12 |
2-5 |
2-5 |
28-34 |
|
6-10 |
28-40 |
|
| Special Alloy |
1-3 |
5-6 |
|
11-24 |
0-4 |
0-1 |
.5-2 |
0-4 |
|
0-1.5 |
6-11 |
| Manganal Bare-AWSEFEMN |
2-5 |
|
|
Bal. |
12-15 |
0.5-1 |
|
|
|
|
|
| Nl-Rod AWS-ENl-Cl |
* |
12 |
8 |
21 |
|
|
|
|
|
|
|
| S/A Manganese XL |
1-6 |
1-6 |
|
|
12-17 |
|
|
1-6 |
|
2-7 |
1-6 |
| S/A #12 |
|
|
1-6 |
|
1-6 |
1-6 |
1-6 |
|
|
24-29 |
|
| S/A #1616 |
0.5 |
1-6 |
|
|
15-20 |
|
|
1-6 |
|
15-20 |
|
| S/A Multi-Pass 50 |
|
|
1-6 |
10-15 |
1-6 |
1-6 |
|
|
1-6 |
15-20 |
1-6 |
| Cas. No. |
7440-02-0 |
14542-23-5 |
7782-42-5 |
7439-89-6 |
7439-96-5 |
7439-98-7 |
7440-21-3 |
546-93-0 |
1314-23-4 |
7440-47-3 |
|
| ACGIHTLV mg/m3 |
1 |
0.1 |
15 MPPCF |
10 |
1 |
10 |
5 |
10 |
5 |
0.5 |
10 |
- SECTION III - PHYSICAL DATA
- SECTION IV - FIRE AND EXPLOSION HAZARD DATA
- Non Flammable: See Section IX
- SECTION V - HEALTH HAZARD DATA
- Route of Entry: Inhalation.
- Effects of Overexposure: Metallic taste, headache.
- Emergency and First Aid Procedure: Remove to fresh air and call physician.
- Eye Hazard: See Section VIII.
- Carcinogenicity: Nickel and Chromium with their compounds are known probable carcinogens.
- See Note 2.
- SECTION VI - REACTIVITY DATA
- Stability: Stable
- Conditions to avoid: None
- Incompatibility (Materials to Avoid): None.
- Hazardous Decomposition Products: Under certain conditions, oxides of the metals listed in Section II may be present in the welding fumes.*
- Hazardous Polymerization: Not applicable
*Carbonates can decompose into CO2 and CO. TLV for CO is 50 PPM.
- SECTION VII - SPILL OR LEAK PROCEDURES
- SECTION VIII - SPECIAL PROTECTION INFORMATION (See Note 1)
- Respiratory Protection: Weld fume respirator or air-line respirator for confined space or where exposures are above TLV.
- Ventilation: Local Exhaust: Freely movable exhaust ducts with air flow of 100 linear ft./min.
- Mechanical (General): Not applicable if local exhaust is adequate.
- Eye Protection: Up to 5/32" diam., use #10 lens; for 3/16" diam., and larger use #12 lens.
- Viewing electric arc without protection can result in severe eye damage.
- Protective Gloves: Welder's protective gloves. Unprotected skin can be severely burned by the electric arc.
- Other Protective Equipment: Equipment as required by welding conditions. Dark clothing should be worn to protect skin from electric arc burning.
- SECTION IX - SPECIAL PRECAUTIONS (See Note 1)
- Other Precautions: Arc and sparks could be source of ignition of combustible products.
- Nearby personnel should be warned against direct viewing of welding arc without the proper eye protection.
- NOTE 1
- For additional information, see American National Standard Safety in Welding & Cutting Z49.1-1967
(American Welding Society Publication Z49.1-1967).
- NOTE 2
- State of California knows that welding produces compounds that can cause cancer, birth defects or other reproductive harm.
Hadfield Manganese Steel
- Chemical Composition
| Component |
CAS # |
% Weight |
Health Hazard or Nuisance Product(s) (Fume Components) |
OSHA Permissible Exposure Limits (For Fumes) |
ACGIH Threshold Limit Value |
| Iron |
1309-37-1 |
85-88 |
Iron Oxide Fume |
10 mg/m3 |
5 mg/m3 |
| Carbon |
7440-44-0 |
1.0-1.25 |
None Listed |
|
|
| Manganese |
7439-96-5 |
12.0-14.0 |
Manganese |
5 mg/m3 |
1 mg/m3 |
| Phosphorus (Maximum) |
7723-14-0 |
.025-.035 |
Phosphorus (Yellow) |
0.1 mgm3 |
0.1 mg/m3 |
| Sulfur (Maximum) |
7704-34-9 |
.005-.008 |
Sulfur Dioxide |
5 ppm |
2 ppm |
| Silicon |
7740-21-3 |
.025-.045 |
Silicon |
|
5 mg/m3 |
| Coating |
None |
|
|
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- Note: At room temperature, this product does not pose a health hazard. However, welding, cutting, grinding, sawing or burning may generate the health hazards or nuisances listed above.
- Chemical and Physical Properties
- Physical State: Solid
- Appearance: Gray or Black (may be coated)
- Odor: None
- Boiling Point: NA
- Melting Point: NA
- Vapor Pressure: NA
- Vapor Density: NA
- Evaporation Rate: NA
- Solubility in Water: NA
- pH: NA
- Personal Protective Equipment / Measures
- Respiratory Equipment: Any NIOSH approved dust/mist/fume should be used if OSHA PEL is exceeded, and is recommended when this product is being heated. Respirators are considered insufficient protection against carbon monoxide fumes.
- Protective Clothing, Gloves, Eye Protection, and Ventilation Requirements: Varies according to use. Refer to local, state and federal codes for selection. Required for welding, brazing, cutting, or other heating operations.
- Other: As per welding requirements.
- Fire and Explosion Hazard Data
- Ignition Temperature: NA
- Flash Point: NA
- Upper Explosive Limit: NA
- Lower Explosive Limit: NA
- Extinguishing Media: NA
- Special Fire Fighting Procedures: NA
- Reactivity Data
- Stability: Stable
- Incompatibilities: None
- Hazardous Polymerization: Does not occur
- Decomposition Products: Iron oxide, manganese, phosphorus (yellow), sulfur dioxide, silicon
- Route of Exposure
- Effects of Overexposure: (Acute and chronic)
- Iron (Iron Oxide): Metallic taste, irritation of eyes, nose and throat, metal fume fever, pulmonary effects, siderosis.
- Manganese: Metal fume fever, dry throat, tight chest, coughing, loss of strength, insomnia, shortness of breath, low back pain, vomiting, fatigue, bronchitis, pneumonitis, loss of coordination, Parkinson's disease.
- Phosphorus (Yellow): Eye and respiratory irritation, abdominal pain, nausea, jaundice, dental pain, jaw pain, salivation, eye and skin burns, anemia, physical wasting.
- Sulfur (Sulfur Dioxide): Irritation to eyes, nose and throat, runny nose, bronchial constriction, eye and skin burns.
- Silicon: Coughing.
- Carcinogenicity: None known.
- First Aid
- Move victim to fresh air, wash eyes, apply artificial respiration, and seek a physician's help, as required.
- Spill and Leak Response
- Clean Up: NA
- Disposal: Recycle as scrap metal (nonhazardous under RCRA as sold)
- Precautions For Safe Handling and Use
- Welding, Cutting, etc.: This operation should be performed in areas with adequate ventilation and appropriate respiratory protection.
- Handling & Storage: NA
- Other Precautions: NA
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