 |
12-14%
Manganese Steel
APPLICATOR BARS
AND PLATES
|
FLATS
|
ROUNDS |
SQUARES |
PLATES |
|
SIZE
|
SIZE |
SIZE |
SIZE |
SIZE |
SIZE |
DIAM
|
THICKNESS
|
THICKNESS
|
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3/16" x 2-1/2"
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3/8" x 1"
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1/2" x 1"
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3/4" x 1-1/2"
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1" x 1-1/2"
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1-1/2" x 2"
|
5/16", 3/8"
|
3/8"
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3/16", 1/4"
|
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1/4" X 1"
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3/8" x 1-1/2"
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1/2" x 1-1/2"
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3/4" x 2"
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1" x 2"
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1-1/2" x 6"
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1/2", 5/8"
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1/2"
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5/16", 3/8"
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1/4" x 1-1/2"
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3/8" x 2"
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1/2" x 2"
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3/4" x 2-1/2"
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1" x 2-1/2"
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3/4", 7/8" |
3/4"
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1/2", 3/4"
|
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1/4" x 2"
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3/8" x 3"
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1/2" x 2-1/2"
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3/4" x 3"
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1" x 3"
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1", 1-1/8"
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1"
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7/8", 1"
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1/4" x 3"
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3/8" x 4"
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1/2" x 3"
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3/4" x 4"
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1" x 4"
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1-1/4", 1-1/2"
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1-1/4"
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1-1/8", 1-1/4"
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1/4" x 4"
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3/8" x 4-1/2"
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1/2" x 3-1/2"
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3/4" x 5"
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1" x 6"
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1-3/4", 2"
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1-1/2"
|
1-1/2", 1-3/4"
|
|
ANGLES
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3/8" x 5"
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1/2" x 4"
|
3/4" x 6"
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1" x 8"
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2-1/4", 2-1/2"
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2"
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2", 2-1/4"
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2"x 2"x 1/4"
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3/8" x 6"
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1/2" x 5"
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|
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3", 3-1/2"
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2-1/2", 3"
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|
|
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1/2" x 6"
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|
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4", 4-1/2"
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|
|
|
|
|
|
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5", 5-1/2"
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|
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6", 7"
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WEAR
RESISTANT STEEL FOR HEAVY INDUSTRY
IT'S USED HERE...FOR
MAINTENANCE AND REPAIR:
QUARRY, MINING, EXCAVATING AND COAL INDUSTRIES
- ROCK CRUSHER JAWS, MANTLES & HAMMERS
- SHOVEL BUCKETS
- STONE CHUTES
- CONVEYOR CHAIN WEARSTRIPS
- ELEVATOR BUCKETS
- QUARRY TRUCK BOTTOMS
- CRUSHER LINERS
- BULLDOZERS AND SCRAPERS
- MUCKERS
FOUNDRIES & STEEL MILLS
- ORE BUCKETS
- SINTERING SEAL BARS
- SHAKE-OUT MACHINES
- SHOT BLAST CABINETS
- SCRAP HANDLING EQUIPMENT
IT DOES THIS...
- RESISTS SEVERE IMPACT AND ABRASION
- WORK HARDENS RAPIDLY UP TO 500/550
BRINELL
- RETAINS INNER TOUGHNESS
- HAS VERY LOW FRICTIONAL PROPERTY IN METAL-TO-METAL
APPLICATIONS
- WELD WITH STULZ MANGANESE-XL OR SIMILAR ELECTRODE
- CAN BE CUT BY OXYACETYLENE
TORCH
- HAS NON-MAGNETIC PROPERTY
- FABRICATED PARTS TO SPECIFICATION
THIS IS WHAT IT IS ...
|
PHYSICAL PROPERTIES:
|
| Yield Strength |
60,000/85,000 psi |
| Tensile Strength |
120,000/130,000 psi |
| % Elongation in 2" |
35%/50% |
| Hardness as Rolled |
230/255 bhn |
| Work Hardens-up to |
550 bhn |
| Non-magnetic |
|
|
CHEMICAL ANALYSIS:
|
| Mn-12.0/14.0 |
Si.0.60 Max. |
| C-1.00/1.25 |
P-0.05 Max. |
|
S-0.04 Max. |
WELDED, PUNCHED, DRILLED AND FORMED FABRICATIONS
WILL BE QUOTED ON SUBMISSION OF SKETCH OR BLUEPRINT SPECIFICATIONS
Tuff-Wear 400 & 500 Brinell Plate and Alloy Bars
Heat Treated for High Hardness, High
Tensile Strength to Resist Severe Abuse And Abrasion
FOR USE IN SEVERE WEAR APPLICATIONS:
| Ore Car Bottoms and
Liners |
Sand and Gravel Chutes |
| Dipper and Bucket Liners |
Conveyor Buckets and
Flights |
| Coal Washers |
Sizing Grates and Grizzlies |
| Quarry Chutes |
Bulldozer Mold Boards |
| Front-End Loader Liners |
Truck Bottom Liners |
WELDABLE
Use Stulz Special Alloy
Welding Electrodes
FORMABLE
Best bending across grain of plate
UNIFORM HARDNESS
PHYSICAL PROPERTIES:
| TUFF WEAR 400 |
|
| Hardness . . . . .
. . |
390/400 Brinell |
| Tensile Strength .
. |
180,000 Min. PSI |
| TUFF WEAR 500 |
|
| Hardness . . . . .
. . |
490/500 Brinell |
| Tensile Strength .
. |
230,000 Min. PSI |
400 Brinell
STULZ ALLOY-WEAR BARS
390/400
BRINELL Q.T.
|
SIZE
|
WGT. PER FOOT (lbs.)
|
STANDARD LENGTH (ft.)
|
|
1/4" x 1.5"
|
1.28
|
20
|
|
1/4" x 2"
|
1.70
|
20
|
|
1/4" x 3"
|
2.55
|
20
|
|
4"
|
3.40
|
20
|
|
3/8" x 2"
|
2.55
|
20
|
|
3"
|
3.83
|
20
|
|
4"
|
5.10
|
20
|
|
6"
|
7.65
|
20
|
|
1/2" x 1.5"
|
2.55
|
20
|
|
1/2" x 2"
|
3.40
|
20
|
|
2-1/2"
|
4.25
|
20
|
|
3"
|
5.10
|
20
|
|
1/2" x 3.5"
|
5.95
|
20
|
|
4"
|
6.80
|
20
|
|
5"
|
8.50
|
20
|
|
6"
|
10.20
|
20
|
|
8"
|
13.60
|
20
|
|
3/4" x 2"
|
5.10
|
20
|
|
2-1/2"
|
6.38
|
20
|
|
3"
|
7.65
|
20
|
|
4"
|
10.20
|
20
|
|
5"
|
12.75
|
20
|
|
6"
|
15.30
|
20
|
|
8"
|
20.40
|
20
|
|
1" x 2"
|
6.80
|
20
|
|
2-1/2"
|
8.50
|
20
|
|
3"
|
10.20
|
20
|
|
4"
|
13.60
|
20
|
|
5"
|
17.00
|
20
|
|
6"
|
20.40
|
20
|
|
8"
|
27.20
|
20
|
TUFF WEAR 400 Q.T.
T-1 TYPE A PLATE
390/400 BRINELL HARDNESS
|
THICKNESS
|
WGT. PER SQ. FOOT
(lbs.)
|
| 1/4" |
10.2 |
| 3/8" |
15.3 |
| 1/2" |
20.4 |
| 5/8" |
25.5 |
| 3/4" |
30.6 |
| 1" |
40.8 |
| 1-1/4" |
51.0 |
| 1-1/2" |
61.2 |
500 Brinell
TUFF WEAR 500 Q.T.
490/500 BRINELL HARDNESS
|
THICKNESS
|
WGT. PER SQ. FOOT
(lbs.)
|
|
1/4"
|
10.2
|
|
3/8"
|
15.3
|
|
1/2"
|
20.4
|
|
3/4"
|
30.6
|
|
1"
|
40.8
|
TUFF WEAR 600 Q.T.
490/500 BRINELL HARDNESS
|
THICKNESS
|
WGT. PER SQ. FOOT
(lbs.)
|
|
1/4"
|
10.2
|
|
3/8"
|
15.3
|
|
1/2"
|
20.4
|
STULZ ALLOY-WEAR BUCKET
LIPS
These Alloy/Wear Bucket Lips have high quality heat treatment
that makes them last far longer than the ordinary untreated lips.
This means less downtime for replacement and more output. Alloy/Wear
Bucket Lips stand much more abuse and wear with less weight. A
loader does not have to carry extra weight when Alloy/Wear Bucket
Lips are used. Custom sizes can be cut to order. Weld with Stulz
Special Alloy Welding Electrodes.
SINGLE BEVEL LIPS
|
PART NO.
|
STANDARD LENGTHS
|
WEIGHT LBS. PER FT
|
DIMENSIONS
A B |
| A3 |
10-20 ft. |
4.5 |
3" |
1/2" |
| A4 |
10-20 ft. |
6 |
4" |
1/2" |
| A6 |
10-20 ft. |
10 |
6" |
1/2" |
| A8 |
6-7-8-9-10 ft. |
19 |
8" |
3/4" |
| B8 |
7-8-9-10 ft. |
25 |
8" |
1" |
| C8 |
8-9-10-11 ft. |
32 |
8" |
1-1/4" |
| B10 |
7-8-9-10 ft. |
31 |
10" |
1" |
| C10 |
8-9-10-11 ft. |
37 |
10" |
1-1/4" |
| D10 |
9-10-11-12 ft. |
49 |
10" |
1-1/2" |
| C12 |
9-10-11-12 ft. |
49 |
12" |
1-1/4" |
| D12 |
10-11-12 ft. |
59 |
12" |
1-1/2" |
| E12 |
10-11-12 ft. |
68 |
12" |
1-3/4" |
| F12 |
10-11-12-13-14 ft. |
77 |
12" |
2" |
STEP-FIT LIPS
|
PART NO.
|
STANDARD LENGTHS
|
WEIGHT LBS. PER FT
|
DIMENSIONS
A B C |
| SF |
8-9-10-11-12 ft. |
21 |
8" |
3/4" |
1/2" |
HEAVY DUTY STEP-FIT LIPS
|
PART NO.
|
STANDARD LENGTHS
|
WEIGHT LBS. PER FT
|
DIMENSIONS
A B C D E |
| HDSF |
12 ft. |
44 |
10" |
5-1/4" |
1-1/8" |
2-1/4" |
7/16" |
| HDSF |
14 ft. |
44 |
10" |
5-1/4" |
1-1/8" |
2-1/4" |
7/16" |
Grouser Bars
SPECIAL SHAPES FOR EARTH
MOVING EQUIPMENT
SSHI-C GROUSER BARS - SPECIAL ANALYSIS HIGH CARBON STEEL
Can be supplied machine-cut to specified length. Easily welded to worn grousers
with high-tensile, low hydrogen electrodes. May be applied by manual or automatic
method using Stulz Special Alloy electrodes.
| SIZE |
STOCK BAR LENGTH |
APPROX. WT. PER
FOOT (lbs.) |
| 149 |
10' |
1.35 |
| 201 |
10' |
1.8 |
| 301 |
10' |
3.0 |
| 401 |
10' |
4.0 |
| 601 |
10' |
5.5 |
| 701 |
10' |
7.0 |
| 801 |
18' |
11.0 |
| 901 |
14' |
14.2 |
| Hex 3/4" |
20'/22' |
1.7 |
| Hex 1" |
20'/21' |
3.0 |
| Square 1" |
20' |
3.4 |
HOT ROLLED MANGANESE
TRACTOR GROUSER BAR
No. 200
Approx. Wt. Per Ft:
2.0 lbs
Random Mill Length
19'-20'
WEDGE BARS
SHOVEL TOOTH REPOINTING · HOT ROLLED MANGANESE STEEL
PREMIUM QUALITY
Random mill lengths 16/19 ft.
| NUMBER |
RANDOM SHORT LENGTH |
APPROX. WT. PER 3 FT.
BAR (lbs.) |
| *1835 |
34"/46" |
18 |
Fabrications
Welding Electrodes
 STULZ MANGANESE-XL
A high manganese-nickel chrome electrode for joining manganese and building-up
parts of manganese, carbon and alloy steels that are subject to extreme shock,
impact and abrasion. No peening is required. May be applied multiple pass.
Tensile strength 125,000 PSI. Six 10 lb. waterproof containers per carton.
Standard length 14". AC-DC
STULZ 1616 ELECTRODES
All purpose high chromium, high manganese for high strength joining of manganese
steel to other alloy steels and for multi-pass build-up for good wear resistance.
Cannot be flame cut. Standard length 14". AC-DC
STULZ UNIVERSAL HARDFACE
All purpose hardsurfacing for heavy industry and mining; for combinations of
abrasions and impact. Forgeable. Reasonably resistant to corrosion. Hardness
to 40 RC. Six 10 lb. waterproof containers per carton. Standard length 14".
AC-DC
STULZ ULTRA- HARD-60
Chrome/silicone carbide. Weld hardness 60 RC in just a single pass. Has good
resistance to impact and pressure. Limited to two passes. Six 10 lb. waterproof
containers per carton. Standard length 14". AC-DC
STULZ SPECIAL ALLOY ELECTRODES
Low hydrogen, Iron Powder Electrode which combines a deposit of excellent tensile
strength and resistance to cracking under impact. A specially-designed welding
electrode for use with Stulz Alloy/Wear products and other low to medium carbon
steels. All position. Six 10 lb. waterproof containers per carton. Standard
length 14". AC-DC
MANGANAL BARE ELECTRODES
The standard bare manganese-nickel steel electrode for railway frogs, and other
high manganese applications where heavy deposition is important. 50 lb. containers.
Standard length 18". REVERSE POLARITY DC
SEMI-AUTOMATIC OPEN ARC
WELDING WIRES
STULZ MANGANESE XL-S/A
Used for build-up and replacement of worn manganese steel by semi-automatic
method. 7/64", 1/16" and .045" Dia. OPEN ARC
STULZ HARDFACING #12-S/A
For any single and multi-pass hardfacing of manganese, low alloy, and mild
steels. 7/64", 1/16" and .045" Dia. OPEN ARC
STULZ #1616-SA
All purpose high chromium, high manganese for high strength joining of manganese
steel to other alloy steels and for multi-pass build-up for good wear resistance.
Cannot be flame cut. 7/64", 1/16" and .045" Dia. OPEN ARC
STULZ MULTI-LAYER 50 S/A
A hardfacing wire with multi-pass capabilities. A one wire answer to jobs requiring
major build-up.
Can be welded on either carbon or manganese steel.
A chrome-manganese-Moly analysis with a deposit hardness of 45 RC
(2 layers) to 50 RC (4 or more layers).
7/64" diameter.
OPEN ARC
STULZ SPECIAL ALLOY S/A
Use for welding carbon steels, T-1 and other low alloy steels.
Requires shielding gas CO2 or 75% Argon 25% CO2 mixture preferred.
Tensile Strength: 83,000PSI - Yield Strength: 65,000PSI
045" and 1/16" diameters.
STULZ CHROMIUM WEAR
STRIPS
Dimensions:
1/4" x 1-1/2" x 20"
Hardness:
50 RC up to 700 ° F - Standard Pkg.: 36 Pcs.
CHROMIUM 27.00% - VANADIUM 0.75% - CARBON 2.75%
INSTANT HARDFACING
STULZ WEAR PATCHES
3/16" Thick Hardness:60 RC 100 per package
Slotted for easy, quick attachment by welding
STULZ JUMBO WEAR PATCHES
1/4" Thick Hardness:60 RC Standard Pkg.: 25 Pcs
Slotted for easy, quick attachment by welding
CUSTOM MANGANAL PRODUCTS
MANGANAL WIRE SCREEN
- CUSTOM PRODUCED
- VARIOUS WIRE DIAMETERS
- STANDARD SQUARE OPENINGS
- STANDARD WEAVES
MANGANAL BAR GRATING
- CUSTOM PRODUCED
- 1/4" x 1" BEARING BARS (OPTIONAL)
- 1/4" x 1-1/2" BEARING BARS (STANDARD)
- 3/8" DIA. CROSS BARS
- ANY WIDTH - ANY LENGTH
MANGANAL PINS, BUSHINGS & TUBING
- CUSTOM PRODUCED
FABRICATIONS TO ORDER
Manganal Sproket
Instant Hardfacing Wear Patches
Truck Bed Alloy Wear Bars
Bucket Liners
Scraper Floor
Rolled Tuff Wear Plate
Push Plates
STULZ TUNGSTEN EMBEDDED HAMMERS
Tungsten carbide is among the hardest, most abrasive resistant materials available
and consistently lasts two to six times longer than regular hardfaced hammers.
Stulz has a complete line of hammers using embedded crushed tungsten
carbide.
The embedding process buries granules of crushed tungsten carbide
up to 1/4" deep into the striking surfaces of the hammer giving
it high resistance to impact and abrasion.
CUSTOM PRODUCED THE LONGEST WEARING MOST ECONOMICAL HAMMERS
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